Характеристики с первого взгляда
You’ve successfully pressed your charcoal powder into briquettes. But at this stage, they are fragile, heavy with moisture, and commercially worthless. The final, most critical step that separates an amateur producer from a profitable enterprise is drying. Improper drying leads to cracked products, wasted energy, fire hazards, and lost revenue.
Наши Industrial Mesh Belt Dryer is engineered to master this final step. It is a continuous, multi-layer drying system designed to transform your wet, fragile briquettes into hard, durable, and premium-quality fuel, ready for immediate packaging and sale. Stop gambling with the sun and outdated kilns—invest in the technology that guarantees quality and maximizes profit.
Why Traditional Drying Methods Cost You Money
Many producers rely on “free” sun drying or basic brick kilns, but these methods have hidden costs that cripple profitability:
- Sun Drying: Unreliable, slow (taking days), requires huge amounts of space, and is entirely dependent on the weather. A single unexpected rain shower can ruin an entire batch.
- Traditional Kilns: Suffer from extreme temperature imbalances, leading to a mix of under-dried and over-burnt briquettes. They pose a significant fire risk, require intensive manual labor, and result in product loss rates as high as 20-30%.
Наши непрерывная сушилка для угля eliminates these problems entirely.
The Engineering Behind Perfect, Uniform Drying
Our dryer operates on a principle of controlled, continuous airflow over multiple layers. This isn’t just a hot box; it’s a precision-engineered thermal system.
- Multi-Layer Conveyor System: Wet briquettes are fed onto the top layer of a slow-moving, stainless steel mesh belt. As they reach the end, they gently drop to the layer below, automatically turning them over for even exposure. This multi-layer design maximizes drying capacity within a minimal factory footprint.
- Controlled Hot Air Circulation: A powerful, heat-resistant fan drives hot air from a furnace (heat source can be wood, coal, gas, or electricity) into the sealed drying chamber. The air is forced to penetrate vertically through the mesh belts, from top to bottom, ensuring every single briquette is enveloped in consistent, controlled heat.
- Active Moisture Removal: As the hot air absorbs moisture from the briquettes, it becomes saturated. Dedicated, high-volume exhaust fans at the top of the chamber actively pull this wet, steamy air out, preventing moisture from re-condensing on your product and dramatically speeding up the drying process.
- Variable Speed & Temperature Control: You have complete control. Adjust the conveyor belt speed to set the precise drying time (typically 2-4 hours) and regulate the temperature (ideally 80-120°C for charcoal) to match the specific size and density of your briquettes.
Technical Specifications: Find Your Perfect Fit
Our models are designed to integrate seamlessly with our charcoal briquette machines, creating a balanced and efficient production line.
| Модель | Dimensions (L×W×H, m) | Layers | Effective Drying Area (m²) | Power (kW) | Capacity (kg/h) | Suitable for Briquette Machine Models |
|---|---|---|---|---|---|---|
| SLD-5 | 5.5×2.0×2.8 | 5 | 20 | 7.5 | 250 – 500 | SL-140 |
| SLD-8 | 8.5×2.2×3.2 | 5 | 36 | 9.2 | 500 – 800 | SL-180 |
| SLD-12 | 12.5×2.5×3.5 | 5 | 54 | 12.5 | 800 – 1,200 | SL-300 (Partial) |
| SLD-20 | 20.5×3.0×4.0 | 5 | 105 | 22.5 | 1,500 – 2,500 | SL-300 / SL-450 |
Key Features Translated into Your Business Benefits
- Feature: Superior Insulation with Thick Rock Wool Walls.
- Преимущество: Drastically Reduces Energy Consumption. Heat stays inside the chamber, not wasted heating your factory. This directly lowers your operational cost per ton of charcoal dried.
- Feature: Precise Digital Temperature Control.
- Преимущество: Eliminates Fire Risk & Ensures Perfect Quality. By keeping the temperature below charcoal’s ignition point, you operate safely. It also prevents over-drying, which causes cracks and fragility.
- Feature: Stainless Steel Mesh Belts.
- Преимущество: Prevents Contamination and Ensures Long Life. Resistant to rust and heat corrosion, guaranteeing your briquettes remain pure and the machine serves you for years.
- Feature: Continuous, Automated Operation.
- Преимущество: Slashes Labor Costs and Increases Throughput. This is a “set it and forget it” system. It requires minimal supervision compared to the constant labor needed for kilns or sun drying.
Frequently Asked Questions from Serious Buyers
Q1: Charcoal dust is flammable. What specific safety features do you have to prevent fire?
A: This is our top priority. Our dryer has three layers of fire protection:
- Precise Temperature Control: The primary safety feature is the ability to set a maximum temperature (e.g., 120°C), well below the auto-ignition point of charcoal.
- Spark Arrestor: The inlet from the furnace is equipped with a spark arrestor to prevent any stray embers from entering the drying chamber.
- Optional Sprinkler System: For clients with large-scale operations, we can integrate an optional, temperature-triggered sprinkler system inside the chamber for ultimate peace of mind.
Q2: What is the real-world energy consumption? How much fuel will I use to dry one ton of briquettes?
A: This depends on the initial moisture content of your briquettes and your chosen heat source. However, thanks to our heavy insulation and efficient air circulation, our system is exceptionally economical. As a baseline, to dry one ton of charcoal briquettes (from ~35% moisture down to 5%), you can expect to use approximately 150-200 kg of wood or 100-150 kg of coal as fuel for the furnace.
Q3: Will my briquettes break or get damaged when they drop from one layer to the next?
A: No. The drop height between layers is intentionally very short (typically 20-30 cm). By the time the briquettes make their first drop, they have already been partially dried on the top layer, making them hard enough to easily withstand the gentle tumble. This process is actually beneficial as it ensures they are fully turned over for uniform drying.
Stop Waiting. Start Profiting.
Every hour your briquettes sit waiting to dry is an hour of lost potential revenue. A непрерывная сушилка для угля is not an expense; it is the engine of your cash flow. It allows you to produce, dry, package, and sell on a continuous, predictable schedule, regardless of the weather.
Contact us today. Let our engineers help you design a perfectly balanced and highly profitable charcoal production line from start to finish.
